Capabilities

Manufacturing Capabilities

One partner. One roof. Everything you need to move from concept to commercial production without the handoffs.

Our in-house lab and two PhD formulation scientists handle complex chemistry at every stage. We develop new formulations, re-engineer existing ones, and protect your IP throughout — from early batch to commercial production.

Inline and rotary filling, heated batch processing, dispersion and mixing, and production scale-up from pilot to full commercial runs. We work across a wide viscosity range and pH spectrum — built for real-world chemistry, not just standard runs.

Bottles from 2 oz to 5 gallon, Boston rounds, trigger sprays, tubes, tins, drums, and totes. Full packout services including kit assembly, multi-pack, display, and labeling — pressure-sensitive, wrap, and RFID. Standard components keep costs down; flexibility is there when you need it.

Our Memphis location provides direct access to the logistics infrastructure that serves major retail DCs — meaning shorter transit times, leaner inventory, and fewer missed delivery windows.

Formulation Types

Whether you’re bringing us a finished formulation or starting from scratch, we work across a broad chemistry range that most contract manufacturers can’t match.

  • Surfactant systems
  • Solvent systems
  • Wax systems
  • Abrasive dispersions
  • Peroxide systems
  • Acidic and basic formulations
  • Emulsions

The Infrastructure Behind the Partnership

Two facilities. Over 460,000 square feet. Everything from on-site R&D to 11 liquid filling lines, so the capability is there when you need it.

  • Two strategic manufacturing locations near a major U.S. commercial and transportation hub:
    • Memphis, TN – 163,000 sq. ft. facility with 22 dock doors
    • Olive Branch, MS – 300,000 sq. ft. facility with 20 dock doors
  • 11 liquid filling lines — up to 235,000 units per shift
  • 2 kit assembly lines — up to 20,000 units per shift
  • Batching capacity: 46,750 gallons (17 tanks)
  • Bulk raw material storage: 203,000 gallons (12 tanks)
  • On-site reverse osmosis system: 30,000 gallons per day
  • QC / R&D lab: full analytical testing and formulation support

Our certifications and processes are built to meet the standards your products and partners require.

  • ISO-certified operations
  • GMP-capable processes
  • EPA-registered product manufacturing (customer must provide registered formulation)
  • 98% SLA/QA target

BPI does not support FDA-regulated or cleanroom manufacturing.


FAQ

What capabilities does BPI offer?

BPI has everything you need to move from concept to commercial production, including formulation support, blend-and-fill operations, packaging, and distribution. 

Does BPI have in-house formulation expertise?

BPI’s on-site lab specializes in formulation re-engineering and optimization, and is staffed by two PhD formulation scientists.

What if I don’t know if I need formulation customization or custom formula development?

BPI handles both formulation customization and custom formula development. Refer to our capabilities page for more information.

How many shelf-ready formulations does BPI have?

BPI has 36 shelf-ready formulations. Please contact us to talk to an expert and get more information.

Does BPI offer packaging and kitting services?

Yes, BPI offers packaging and kitting services in addition to blend-and-fill, distribution, warehousing, and fulfillment.

If you’re ready for a more reliable path to market, let’s talk.

Make BPI part of your team to drive faster, more reliable progress with fewer setbacks along the way.